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SUMMARY OF ILLINOIS NONDESTRUCTIVE TESTING REQUIREMENTS FOR AMUSEMENT RIDES

1.                    

All Rides

 

Advantage

All Components

10 yrs Overhaul (every 10 years)

Required by the Rides’ Manuals

2.                    

High Flyer

A. R. M

See the High Flyer Manual, P. 6.12.

Bi-Annual Dye Penetrant, Magnetic Particle and Ultrasonic (see High-Flyer Manual P. 6.11)

High Flyer Manual Pages 6.10, 6.11 and 6.12

3.                    

Ali Baba

aka/1001 Nights

A. R. M.

NDT Structural

Annual

Manual P 5.08-6.08

4.                    

Ali-Baba

Aka/1001 Nights

A. R. M.

Check main arm joint weldment, check main arm to center weldment, check car mounting blocks and car frame weldments, check tower bolt blocks weldment, check tower to trailer weldment, check car slewing ring mounting plate to arm weldment

Non-destructive test (NDT) must be completed every 2 years

Per 1001 Nacht’s or Ali-Baba Operations Manual, Section 6

5.                    

Ali-Baba, aka 1001 Nights.

A.R.M

Welds and Parent metal in their direct vicinity in all Critical Areas indicated by drawing on P. 5.09 and described on P. 5.10 of the Manual (section 5).

NDT to be performed annually, contact manufacturer for details.

General Inspection to be

Performed by 3rd Party

A.R.M Ali-Baba Manual, section 5.

6.                    

High Flyer/Screamer

A. R. M.

NDT Safety critical Areas

Annual

Manual pgs. 5.07-6.01

7.                    

High Flyer/Screamer

A. R. M.

NDT Safety critical Areas

Every 2 years

Manual Pgs. 6.10-6.12

8.                    

Quasar

A. R. M.

Lifting Frames, weldment of main hinge boss  to Link Assembly, and in the Link Parent Metal

Annual NDT (Electromagnetic and Ultrasonic recommended)

ARM Bulletin S.B/QUA/03/003, dated February 1994

9.                    

Quasar

A. R. M.

NDT main lifting frame

Annual

SB /QUA/03/003

10.                 

Sky Master aka Tomahawk

A. R. M.

NDT structural

Every 2 years

Manual P 5.19-5.21

11.                 

Sky Master aka Tomahawk

A. R. M.

Refer to your owner's manual, page 5.10

Non-destructive test (NDT) must be completed every 9 months

Per ARM owner's manual, pages 5.06, 5.08, 5.09, and 5.10.

12.                 

Sky Master aka Tomahawk

A. R. M.

Over the Shoulder Restraints

Replace all over the Shoulder Restraints on your ride before the ride turns 5 year old

Per ARM US Bulletin SB 013007 dated 2/16/07 and Massachusetts Notice of Recommended Action Dated 8/10/06

13.                 

Touchdown 6 Car

A. R. M.

Diagrams 5.1 and 5.2

Non-destructive test (NDT) must be completed annually

Per ARM Operation & Maintenance Manual, Section 5

14.                 

Aerial Trams & Lifts

All

Refer to ANSI

Refer to ANSI

Comply with ANSI 4.34.3B77.1-1982 pertaining to testing of grips or clips

15.                 

Sky Fighter

Allen Herschell

Stabilizing rods, threads

Non-destructive test (NDT) must be completed annually

Per U.S. Consumer Product Safety Commission safety notice dated June 9, 1992 and August 2, 2000

16.                 

Coaster (steel)

Arrow

Track rails, strong back and ties, Saddle welds to strong back, Column welds

Non-destructive test (NDT) must be completed annually or every 2000 hours

Per Arrow technical bulletin #99-1 dated November 24, 1999

17.                 

Coasters

Corkscrew, Loop and Suspended

Arrow-Huss

Welded areas of track, anti-roll back units, chain guide wheel spindles, axle housings, wheel carrier weldments, chassis main vertical spindle, body support frame, hitch yoke

Non-destructive test (NDT) must be completed annually

Per Arrow-Huss bulletin dated November 17, 1981 and January 4, 1988 and the operators Manual

 

18.                 

Coaster

Bolliner & Mallard

3-10-09 Margaret will send in documentation from Manufacturer

 

 

19.                 

Coaster

Top Gun

Bolliger & Mallard

Per the manufacturer’s requirements

Non-destructive test (NDT) must be completed annually

Comply with manufacturers maintenance manual and letter dated December 6, 2000

20.                 

Ski Lift

Grips Borvig

Borvig

Grips

Non-destructive test (NDT) must be completed annually

Per Borvig instruction manual & drawing. C-3064

21.                 

Balloon Races

Bradley & Kaye

Superstructure, sweep support rod

Non-destructive test (NDT) must be completed annually

Per Balloon Races operations manual 1A thru 4

22.                 

Century Wheel

Chance

Weld between the main steel tube and the hub plate at the bottom of each gondola (after removing access cover)

Annual visual Non-Destructive Test

Per Chance bulletin number 406CRM135-0 dated 03-31-05

23.                 

Trabant

Chance

Boom

Monthly

Per Chance service bulletin #92

24.                 

Inverter and

Double Inverter

Chance Manufacturing

Vehicle arm, counterweight arm, vehicle arm, adapter box

Non-destructive test (NDT) no longer required after May 6, 2003 - only visual inspection required

Per Chance 2001 field inspection guide, page 64 and page 66

25.                 

Falling Star

Chance Rides

Drive sprocket

Non-destructive test (NDT) must be completed annually

Per Chance Rides bulletin #B391R11440 dated January 7, 1994

26.                 

Falling Star

Chance Rides

2 Vehicle Axles (Front & Rear)

 

1. Calculation of Axle’s accumulated number of revolutions before Nov 3, 2009. 2. Axles that operated through 3 million revolutions or more must be replaced or kept only if they pass annual NDT. 4. Axles that pass NDT may be operated no more that 1 year thereafter, provided they pass annual NDT.

Chance Bulletin number

B391CRM166-0, dated October 3, 2009.

 

27.                 



Giant Gondola Wheel

Chance Rides

Torque tube flange

Non-destructive test (NDT) must be completed annually

Per Chance Rides bulletin #B400R11750 dated May 17, 1996

28.                 

Sky Wheel

Chance Rides

Bull wheel axle, boom axle

Non-destructive test (NDT) must be completed annually

Per Chance Rides bulletin #111 and Chance Rides bulletin #B379R1041-0 dated July 17, 1989

29.                 

Trabant Casino

Chance Rides

Per the manufacturer’s bulletin

Non-destructive test (NDT) must be completed annually

Per Chance Rides bulletin #92 dated December 5, 1974

30.                 

Yo Yo

Chance Rides

Sweep lift cylinder (must be removed and sent to Chance for recertification)

Rebuild and recertification Non-destructive test (NDT) must be completed every 5 years

Per Chance Rides 1999 Field Inspection Test Guide, page 28 and bulletin B376R1077-0

31.                 

Yo Yo

Chance Rides

Sweep Lift Cylinder Bearing Assembly

Uncover assembly and insert ¼” gauge between upper bearing nut and gauge plate,

CRM Bulletin B376CRM146-B, Dated Sept 4, 2008

32.                 

Zipper

Chance Rides

Boom weld at spindle

Non-destructive test (NDT) must be completed annually on all units without the Chance Rides Zipper repair kit.

Per Chance Rides 1999 Field Inspection and Test Guide, Zipper, page 40 & 41 bulletins B106R1057-0 and A106R1057-A dated May 22, 1990

33.                 

Coaster

D.H. Morgan Manufacturing

Axle

Annually, as specified in manufactures manual

Per D.H. Morgan Manufacturing letters dated March 7, 1988 and June 22, 1994

34.                 

Cliff Hanger

Dartron Industries

Car hanger stem, all stem gusset joints

Non-destructive test (NDT) must be completed annually on all rides built prior to January 23, 2004

Per Dartron Industries safety bulletin # SR-5K-002 dated January 23, 2004

35.                 

Big Eli Hy-5,

Eagle 16 and

Double Eagle Wheels

Eli Bridge Manufacturing

Drive-rim removable bolts and pivot bolts.

Ultra sound or X-ray.  In addition to NDT requirements, gives wear limits of parts (prompting replacement thereof), torque requirements for bolts, as well as other requirements.

Per Eli Bridge Manufacturing memo to all owners dated October 7, 2005. 

Per Patty Sullivan/Eli Bridge, this is a one-time requirement that Eli Bridge will send out new bulletin to clarify.

36.                 

Monster

Eyerly Aircraft Company

All areas around structural modification, kit components, seat tubing

Non-destructive test (NDT) must be completed annually

Non-destructive test (NDT) must be completed every 5 Years

Per Eyerly Aircraft Company notice dated June 12, 1981

U. S. Consumer Product Safety Council safety alert dated September 13, 1994.

37.                 

Octopus

Eyerly Aircraft Company

Eccentric, sweep support rods, seat tubing

Non-destructive test (NDT) must be completed annually

Non-destructive test (NDT) must be completed every 5 Years

Per Eyerly Aircraft Company, bulletins #0-48-86 and #0-50-86 --Per US Consumer Product Safety Council bulletin dated August 16, 1994 & September 13, 1994.

38.                 

Spider

Eyerly Aircraft Company

Eccentric, sweeps w/16" base, sweep support rods, seat tubing

Non-destructive test (NDT) must be completed annually

Non-destructive test (NDT) must be completed every 5 years

Per Eyerly Aircraft Company, bulletins #0-48-86, #0-49-86, #0-50-86 and #8-88-1 --Per US Consumer Product Safety Council bulletin dated August 16, 1994 and September 13, 1994.

39.                 

Double Shock

 

Far Fabbri

 

Vehicle attachment bolts

 

Replace Bolts every 3 years, or Annual NDT (contact Fabri for type of NDT), replace bolts failing NDT.

Operation & Maintenance Manual and per Fabbri Letter Dtaed May1, 2008

40.                 

Raft Ride

Fabbri

Centre wheel shaft retaining socket to base frame welds

Annual Visual Inspection.  For possible additional NDT contact Fabbri

NAFLIC Bulletin 350, Dated Aug 2008

41.                 

Crazy Dance

Far Fabbri

Sweep hooks & welding

Non-destructive test (NDT) must be completed annually (only applies to 1990–1995 models)

Per Far Fabbri bulletin #FC 002

42.                 

Hi Flyer

Far Fabbri

Secondary sweep ends

Non-destructive test (NDT) must be completed annually

Per Far Fabbri Bulletin #FR-034 magnetic particle inspection is NOT acceptable, per Preston Amusement letter of April 20, 1994

43.                 

Kamikaze (aka Ranger,

Hi Flyer or Phoenix)

Far Fabbri

Vehicle, tower &counterweight bolts

Non-destructive test (NDT) must be completed annually

Per Far Fabbri bulletin #FR-034 magnetic particle inspection is NOT acceptable, per Preston Amusement letter dated April 20, 1994.

44.                 

Phoenix

Far Fabbri

Vehicle, column & tower bolts

Non-destructive test (NDT) must be completed annually

Far Fabbri bulletin #FR-034 magnetic particle inspection is NOT acceptable, per Preston Amusement letter dated April 20, 1994.

45.                 

Ranger

Far Fabbri

Vehicle, column and tower, bolts

Non-destructive test (NDT) must be completed annually

Per Far Fabbri bulletin #FR-034 -magnetic particle inspection is NOT acceptable per Preston Amusement bulletin dated April 20, 1994.

46.                 

Sling Shot

Funtimes (Hnadeks Gesmbh

Swivel shaft and capule welds - refer to operators manual

Per operators manual every year.  Paint must be removed every 5 years and weld inspection be completed.

Per Operators Manual

47.                 

Merry Mixer

(Ground Mount rides only)

Garbrick Manufacturing

Seat spindles

Non-destructive test (NDT) must be completed annually for all GROUND mounted Merry Mixers.  Trailer mounted rides do not require NDT.

Per manufacturer’s safety alert letter to all Merry Mixer ride owners dated July 3, 1991

48.                 

360 Degree (aka Typhoon)

General Kiddie Ride

Main axle & axle housing, welded on shoulder supports, welded areas of legs, welded areas of counterweight, revision of the gear teeth that support the shoulder harnesses

A Magnetic Particle and Dye Penetrant non-destructive test (NDT) must be completed annually

A visual non-destructive test (NDT) must be completed every 3 months

(ASTM), F-24 Committee Standards on Amusement Rides and Devices

 

Per Manufacturer, General Kiddie Rides letter dated March 21, 1991

49.                 

70 Degree (aka

Pirate Ship or

Viking Ship)

General Kiddie Ride

Main axle & axle housing, welded areas of legs, change of security belts

A Magnetic Particle, Dye Penetrant and X-ray non-destructive test (NDT) must be completed annually

A non-destructive test (NDT) must be completed annually

(ASTM), F-24 Committee Standards on Amusement Rides and Devices

Per Manufacturer, General Kiddie Rides letter dated March 21, 1991

50.                 

Pirate Ship (aka

70 Degrees or

Viking Ship)

General Kiddie Rides

Main axle, axle housing, weld area of legs

A visual non-destructive test (NDT) must be completed annually

Magnetic particle, Dye Penetrant and X-ray must be complete every 3 years

(ASTM), F-24 Committee Standards on Amusement Rides and Devices

Per Manufacturer, General Kiddie Rides letter dated March 21, 1991

51.                 

Typhoon (aka

360 Degrees)

General Kiddie Rides

Main axle and axle housings, welded on shoulder supports, welded areas of legs, revision of the gear teeth that support the shoulder harnesses, change of security belts, welded areas of counterweight

Non-destructive test (NDT) must be completed annually

A visual inspection is required every 3 months

(ASTM), F-24 Committee Standards on Amusement Rides and Devices

Per Manufacturer, General Kiddie Rides

52.                 

Viking Ship (aka Pirate Ship or 360 Degrees)

General Kiddie Rides

Main axle and axle housings, Welded areas of legs

Non-destructive test (NDT) must be completed annually

(ASTM), F-24 Committee Standards on Amusement Rides and Devices

Per Manufacturer, General Kiddie Rides

53.                 

Steel Coaster cars

Gerstlauer

Per the manufacturer’s requirements

Non-destructive test (NDT) must be completed annually

Comply with manufacturers requirements

54.                 

Ejection Seat

Permanent 120’

Gravity Works

Towers’ leg to flange welds (about 40’ up from ground)

Magnetic particle, annually, plus complete owner inspection of towers every 2000 launches

Per Gravity Works letter to Ejection Seat owners, dated circa July, 2000

55.                 

Hustler and

Tempest

Grover Watkins

Per the manufacturer’s requirements

Non-destructive test (NDT) must be completed annually

Comply with manufacturer’s safety bulletin dated August 24, 1978 & CPSC safety bulletin

56.                 

Swinger

Grover Watkins

Per bulletin

Non-destructive test (NDT) must be completed annually

Comply with CPSC bulletin dated June 21, 1996

57.                 

Rock Spin & Roll

Hampton

Tub shafts

Non-destructive test (NDT) must be completed annually

Per Hampton bulletin #107-91

58.                 

Tubs of Fun

Hampton

Main shaft w/3" diameter tub shaft

Non-destructive test (NDT) must be completed annually on rides made before January 1, 1979.

Per Hampton Rides Bulletin #104-90, and Hampton Rides Bulletin #3105-90 which is an addendum to #104-90 and #105-90

59.                 

All Rides

Hi – Lite

As required

Complete overhaul every 10 years

Ride Manuals

60.                 

Paratrooper

Hrubetz/ Kilinski, Man Co, Dartron

Spindle, main spindle hub housing

Non-destructive test (NDT) must be completed annually

Per Man Co Manufacturing Company bulletin #QC-UI-I, Rev. 3; Bulletin #QC-MI-1-Rev O; and bulletins BU-136MC and BU-138MC

Per Dartron bulletin #BU 201 PR 01 dated January 15, 2002

61.                 

Enterprise

Huss

Bearing block holders, car structure parts of the roof and parts above, at and below pivot pins; and for cracks in the welds of these parts and welds that attach these parts.

Non-destructive test (NDT) must be completed annually

Per U.S. Consumer Product Safety Commission - Enterprise Ride Interim Corrective Action Plan dated December 7, 1993.

62.                 

Rainbow

Huss

Bevel gears

Non-destructive test (NDT) must be completed after every 5,000 hours of operation

Per Huss recommended checking procedure dated January 5, 1990

63.                 

Super Twist

King

Per the manufacturer’s requirements

Non-destructive test (NDT) must be completed annually

Per the manufacturer’s requirements

64.                 

Swinger

King

Per the manufacturer’s requirements

Non-destructive test (NDT) must be completed annually

Per the manufacturer’s requirements letter dated August 10, 1989

65.                 

After Burner

KMG

Swing arm weld of 12 sided tube to bottom bearing flange

One time magnetic particle test of welds. Required corrective action is to repair any cracked welds, and to install gussets to preclude future cracking.

Per KMG bulletin number FRBSB006, dated August 8, 2007, impacting ride serial numbers FRB-24-XX

66.                 

Freak Out

KMG

Annual Visual Inspection

Annual

Manual Pg 10

67.                 

Super Loop,

aka Ring of Fire

Larson International

Hinge pins on units

Non-destructive test (NDT) must be completed every 5 years

Per Larson International service bulletin #94-1 dated July 18, 1994

68.                 

Caterpillar (Raupenbahn)

Mack

Center plate, sweeps, sweep bolts, holder for cover, gondola support frames, gondola support bolts, gondola frames, safety bars, track, supports, base structure, center decoration, center structure

Non-destructive test (NDT) must be completed every 10 years or after 20,000 hours-some parts

Non-destructive test (NDT) must be completed every 5 years or after 10,000 hours-some parts

Monthly visual and dye penetrant, if crack is suspected

Per NDT Guidelines for MACK Caterpillar” (Raupenbahn)

69.                 

Cortina Bob

Mack

Safety bars, gondola supports, track, supports, base, center decoration, center structure

Non-destructive test (NDT) must be completed every 5 years or after 10,000 hours and monthly visual.  If cracks are suspected non-destructive test/dye penetrant must be completed annually

Per Cortina Bob Operator’s Manual

 

70.                 

Himalaya

Mack

Center plate, sweep bolts, sweeps, gondola bolts, gondola frames, safety bars, gondola supports, track, supports, base, center decoration, center structure

Non-destructive test (NDT) must be completed every 10 years or after 20,000 hours/some parts

Non-destructive test (NDT) must be completed every 5 years or after 10,000 hours/some parts

Monthly visual and if cracks are suspected a non-destructive test/dye penetrant must be performed annually

Per Mack Operator’s Manual

71.                 

Matterhorn

Mack

Refer to test guidelines

Refer to test guidelines

Comply with the manufacturer’s test guidelines and letter dated January, 2000

72.                 

Music Express

Mack

Center plate, sweep bolts, sweeps, gondola supports, gondola bolts, gondola frames, safety bars

Non-destructive test (NDT) must be completed every 10 years or after 20,000 hours

Non-destructive test (NDT) must be completed every 5 years or after 10,000 hours

Per Music Express Operator’s Manual

73.                 

Round Up

Man Co Manufacturing

Main boom rocker shaft, cylinder anchor shaft, spindle, main spindle hub housing

Semi-Annually as follows:  For Round-Up rides operating in Illinois on or between April 1 and Oct. 31; the NDT must be performed after March 22 and before operation. For Round-Up rides operating in Illinois on or between Nov. 1 and March 31; the NDT must be performed after Oct. 22 and before operation.

Per Man-Co Manufacturing bulletin CO QC-UI-I, Rev. 3: QC-MI-1-Rev O; and bulletins BU-136MC and BU-138MC, and Dartron bulletin BU0201 PR01, dated January 15, 2000

Unless at the time of the NDT inspection, the Department places a seal upon the ride prohibiting the assembly and operation until the Department removes that seal.

74.                 

Fireball

Man Co Manufacturing Company

Spindle, main spindle hub housing

Non-destructive test (NDT) must be completed annually

Man Co Manufacturing Company

 #QC UI-I; Rev. 3: #QC-MI-1, Rev. O; and bulletins #BU-136MC and #BU-138MC

75.                 

Matterhorn

Matterhorn/Petersburger Schlittenfahrt

Sweep slew rings, sweep bolts, sweeps, wheel axles, gondola, bearing pins, intermediate, rods, gondola frames, safety bars

As specified in the Matterhorn/Petersburger Schlittenfahrt’s operator’s manual

As specified in the Matterhorn/Petersburger Schlittenfahrt’s operator’s manual

76.                 

Coaster, kiddie

Miler (only applies to coasters built after 1991)

Truck & structure, car bodies & frames, wheels & axles, hitch assy., lap-bar assy.

Non-destructive test (NDT) must be completed annually on all coasters built after 1991

Per Miler Coaster Operation Manual, pages 15-17

77.                 

Wood Coaster Vehicles

Morgan

Per the manufacturer’s requirements

 

Comply with the manufacturer’s requirements per letters dated March 7, 1988 and June 22, 1994

78.                 

Coaster, full size

Philadelphia Toboggan Company

Tractor wheel frame, axle, friction wheel frame, square head axle, clutch axle, clutch, coupler pin, draw head front, draw head rear

Non-destructive test (NDT) must be completed annually

Per Philadelphia Toboggan Company bulletins dated April 22, 1988 and December 10, 1992

79.                 

Coaster, Junior Size

Philadelphia Toboggan Company

Rear coupler, front coupler, frame, spindle, spindle frame

Non-destructive test (NDT) must be completed every 2 years

Per Philadelphia Toboggan Company bulletin dated April 22, 1988

80.                 

Explorer

aka Matterhorn

Revershon

Capsule support axle

Non-destructive test (NDT) must be completed semi-annually or every 1000 hours

Per Revershon’s owner’s manual

81.                 

Frog Hopper and Rodeo Rider

S & S Power, Inc.

Boom and base welds (refer to bulletin) every three (3) years

 

As shown on bulletin

Non-destructive test (NDT) must be completed annually

 

MT/PT every 3 years

Per S & S Power, Inc. bulletin # 03.10.10 dated October 9, 2003

S & S Drawing Numbers F-FRG-BOO-W-@, 002125, and 002278 on Frog Hopper/Rodeo Rider

82.                 

Turbo Force

aka Stratoshere

Soriani

Tie rods

Non-destructive test (NDT) must be completed annually on rides made before 2004 with specific serial numbers

Per Soriani bulletin #2004 TF02 dated September 14, 2004

83.                 

Super Loop on top (Crazy Flip)

Soriani & Moser

Gondola arms joint

Non-destructive test (NDT) must be completed annually

Per Soriani & Moser Logbook pages 53, 54

84.                 

Orbiter (Predator)

Tivoli

Car attachment pins

Non-destructive test (NDT) must be completed annually

Per Tivoli bulletin #00120 dated December 10, 1990

85.                 

Predator (Orbiter)

Tivoli

Car attachment pins

Non-destructive test (NDT) must be completed annually

Per Tivoli bulletin #00120 dated December 10, 1990

86.                 

Scorpion

Tivoli

Pivot balls, main sweep flange bolts

Non-destructive test (NDT) must be completed every 2 years

Per Tivoli bulletin #001 for the Scorpion Ride

87.                 

Spin Out aka

The Claw, Maelstrom, El Nino

Tivoli

Refer to bulletin

Non-destructive test (NDT) must be completed annually

Per Tivoli bulletin #SOSA0001-SOSA13 and U.S. Consumer Product Safety Commission safety alert dated March 30, 2004

88.                 

Star Force

Tivoli

Vehicle frame, car pivot ball, vehicle sweeps, sweep spreader, main sweep arms

Non-destructive test (NDT) must be completed annually

Per U.S. Consumer Product Safety Commission safety alert dated September 13, 1994

89.                 

Corkscrew,

MK 1200, MK-900 and Suspended Looping Coasters

Vekoma

Main axle, wheel spindles, guide sheels, up stop wheels, coupling, anti-roll backs, chassis

Non-destructive test (NDT) must be completed annually

Per Velcoma Coaster Technical bulletins #V90-3 and #V90-4

 

90.                 

Suspended Looping

Coaster

 

Vekoma

Suspended Seats

Welds marked in blue in the Suspended Seat Drawing in Bulletin are to be tested by MT, whereas welds marked in red sre to be tested by UT. Please contact Manufacturer regarding frequency of testing.

Vekoma Bulletin No. 1-SB-006-

14052009, dated May 20, 2009.

 

91.                 

All Rides

Venture

All Components

10 yrs Overhaul

Required by the Manual

92.                 

Go Rounds

Venture

Critical components

Non-destructive test (NDT) must be completed every 16,000 hours or after 10 years

Per Venture-Go-Round operators manual 

93.                 

Parachute Tower

Venture

Cylinder path, cylinder clevis, elevator head, tower base plate, 12” sheave shafts, attachments--turn buckle

Non-destructive test (NDT) must be completed every 5 Years

Per Venture manual, Section 3.1.5.3

94.                 

Hustler

Watkins

Secondary sweep shafts, car center pins

Non-destructive test (NDT) must be completed annually

Per the IL Carnival-Amusement Safety Board –Refer to Grover C. Watkins Inc., Emergency Safety Bulletin for Tempest dated August 24, 1978.

Per the U.S. Consumer Product Commission Safety bulletin dated August 4, 1993 (car center pins)

95.                 

Swinger

Watkins

Upright tube

Visual at every set up, if cracks are observed non-destructive test (NDT) must be completed annually

Per U.S. Consumer Product Safety Commission safety alert dated June 21, 1996

96.                 

Tempest

Watkins

Secondary sweep shafts, car center pins

Non-destructive test (NDT) must be completed annually

Grover C. Watkins Inc., emergency safety bulletin, dated August 24, 1978, and U.S. Consumer Product Safety Commission Safety bulletin dated August 4, 1993.

97.                 

Adult Coaster Cars

Wisdom

Inspection of Wheel Bracket Assembly

Visual & dye penetrant or magnetic flux

Per Wisdom bulletin dated February 25, 2004.  Drawing number 9C 025

98.                 

Family Himalaya

Wisdom

NDT Wheel shafts

Every 3 yrs

Manual p.45

99.                 

Gravitron

Wisdom

Console Post

Turn Off Main Electrical Power, Lock Out the Disconnect, then visually inspect welds and parent metal for cracks, as detailed in Bulletin

Part of a Gravitron Bulletin Package dated Aug 12, 1993

100.             

Himalaya

   one truck

Wisdom

Secondary sweep ends

Non-destructive test (NDT) must be completed annually unless sweep kit has been installed

Per Wisdom service bulletins dated March 15, 2000, and November 12, 2000 and clarified by V. Wisdom’s letter of January 31, 2001

101.             

Himalaya Silver Streak, Family

Wisdom

Sweeps

Non-destructive test (NDT) must be completed annually unless sweep kit installed

Per Wisdom service bulletin dated April 22, 2002

102.             

Laser Ship

Wisdom

Ears and their weldments, see bulletin

Magnetic Flux, Non-destructive test (NDT) must be completed annually (per Vic Wisdom not clear in bulletin)

Per Wisdom’s service bulletin dated November 1, 2005

103.             

Magic Carpet

Wisdom

Main pivot shaft, seat pivot pin

Non-destructive test (NDT) must be completed annually

Per Wisdom’s inspection guide requirements, seat pivot pin Fabricated and Rebuilt Rides, page 10, item 9

104.             

Sizzler

Wisdom

Cabbage head ears, main center pole shaft

Non-destructive test (NDT) must be completed annually

Per Wisdom’s inspection guide, Fabricated & Rebuilt Rides, page 2, item 11 and drawing 01-100 and  bulletin dated June 3, 1985 and July 1994

105.             

Twizzler

Wisdom

Car frames, rod ball swivel ends, frame pivot bushing, drive rim

Non-destructive test (NDT) must be completed annually visual

Per Wisdom’s letter dated February 22, 2001 and the operators manual

106.             

Crazy Bus

Zamperla

Welds on rotating hub flange

Non-destructive test (NDT) must be completed annually (only applies to rides built from 1990-1995)

Per Zamperla service bulletin #99CB1 dated June 28, 1999

 

107.             

Crazy Bus

Zamperla

Motor Brake Liner

Quarterly Visual Inspection (every 3 months)

Per Zamperla Bulletin No: 08CB02, dated Nov 14, 2008

108.             

Dragon or

Tornado Coaster

Zamperla

Vertical spindles

Non-destructive test (NDT) must be completed annually

Per Zamperla maintenance bulletin dated January, 1991

109.             

Enterprise, Mini

Zamperla

Vertical spindle

Non-destructive test (NDT) must be completed annually only if cracks are suspected

Per Zamperla maintenance bulletin dated January, 1991

110.             

Lolli Swing

Zamperla

Center section (must check for reinforcements)

Weekly visual

Non-destructive test (NDT) must be completed annually on all units without factory reinforcement

Per Zamperla bulletin #97LS.1 dated March 20, 1998

111.             

Mini Enterprise

Zamperla

See Zamperla bulletin number 2002 ME01, dated December 6, 2002 and attached drawing

One time Magnetic Particle testing of welds, different locations. ( See bulletin drawing ) Monthly visual inspection of the welds thereafter.

Per Zamperla bulletin number 2002 ME01, dated Dec. 6, 2002 and attached drawing, plus Zamperla email dated 1/10/08.

112.             

Samba Balloon

Zamperla

Center column base, center frame structure

Non-destructive test (NDT) must be completed annually

For rides manufactured after December 8, 1997, if Zamperla repair kit has been installed, a non-destructive test (NDT) is not required

Per Zamperla bulletin #97SB1 dated December 8, 1997

113.             

Speedway

Zamperla

Support bars

Non-destructive test (NDT) must be completed annually

Per Zamperla service bulletin #99-SW1 REV dated July 2, 1999

114.             

Wave Swinger

Zierer

Various

Numerous (see chart for Test Method Code Legend).  Frequency also varies. (see chart for Time Code Legend).

Per Zierer bulletin (no English bulletin number) dated March 28, 2005. Gives NDT requirements, detailed wear limits on parts (prompting replacement thereof).  Plus maintenance instructions.

115.             

Coaster (ZL42)

Zyklon Loop

Welded structural joints, center plate, sweep bolts, sweeps, gondola bolts, gondola frames

Non-destructive test (NDT) must be completed after each 960 hrs of use

Non-destructive test (NDT) must be completed every 10 years or after 20,000 hours

Per Zyklon Loop Maintenance Manual, page 19

 

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